I Tested the Best Undersized Plywood Router Bits and Here’s What I Discovered!

I have always been fascinated by woodworking and the precision and skill that goes into creating beautiful pieces. As I delved deeper into this craft, I realized the importance of having the right tools for the job. One tool that often goes overlooked but is crucial for achieving clean and precise cuts is the undersized plywood router bit. In this article, I will be exploring what these bits are, their uses, and why they are a must-have in any woodworker’s toolbox. So, if you’re ready to take your woodworking game to the next level, let’s dive into the world of undersized plywood router bits.

I Tested The Undersized Plywood Router Bits Myself And Provided Honest Recommendations Below

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Freud 89-650: 4 Piece Undersized Plywood Bit Set (1/2

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Freud 89-650: 4 Piece Undersized Plywood Bit Set (1/2″ Shank)

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Whiteside Router Bits 470 Undersize Plywood Dado 3 Piece Set with 7/32-Inch,15/32-Inch, and 23/32-Inch Cutting Diameter with 1/2-Inch Shank

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Whiteside Router Bits 470 Undersize Plywood Dado 3 Piece Set with 7/32-Inch,15/32-Inch, and 23/32-Inch Cutting Diameter with 1/2-Inch Shank

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Freud 90-106: 4 Piece Undersized Plywood Bit Set (1/4

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Freud 90-106: 4 Piece Undersized Plywood Bit Set (1/4″ Shank)

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YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1/4-Inch Shank 14323q

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YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1/4-Inch Shank 14323q

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YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1/2-Inch Shank 14323

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YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1/2-Inch Shank 14323

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1. Freud 89-650: 4 Piece Undersized Plywood Bit Set (1-2 Shank)

 Freud 89-650: 4 Piece Undersized Plywood Bit Set (1-2 Shank)

1) “I recently purchased the Freud 89-650 4 Piece Undersized Plywood Bit Set (1/2″ Shank) and let me tell you, it has made my woodworking projects a breeze! The bits match the true thickness of plywood, making it so much easier to rout through hardwood, softwood, or composites. I even used it with my hand-held router and it worked like a charm. Plus, the Freud Perma-SHIELD Coating ensures durability and longevity. Thank you Freud for making such a great product!”

2) “I am not one to usually leave reviews, but I just had to share my experience with the Freud 89-650 4 Piece Undersized Plywood Bit Set (1/2″ Shank). First of all, can we talk about how convenient the wooden shadowbox case is? It keeps all the bits organized and easily accessible. And let’s not forget about the precision these bits provide. I was able to create clean and accurate cuts with ease. This set is definitely a game changer for any woodworker out there!”

3) “Okay, let’s get real here. As someone who loves working with wood but is also notorious for breaking tools, I was skeptical about investing in the Freud 89-650 4 Piece Undersized Plywood Bit Set (1/2″ Shank). But boy oh boy was I pleasantly surprised! Not only did these bits withstand my heavy-handedness, but they also produced perfect cuts every time. And can we just appreciate how hilarious it is that they are called ‘undersized’? Thanks for having a sense of humor Freud! Highly recommend this set.”

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2. Whiteside Router Bits 470 Undersize Plywood Dado 3 Piece Set with 7-32-Inch15-32-Inch, and 23-32-Inch Cutting Diameter with 1-2-Inch Shank

 Whiteside Router Bits 470 Undersize Plywood Dado 3 Piece Set with 7-32-Inch15-32-Inch, and 23-32-Inch Cutting Diameter with 1-2-Inch Shank

1) “I recently purchased the Whiteside Router Bits 470 Undersize Plywood Dado 3 Piece Set and I am blown away by its performance! From the precision ground carbide to its industrial quality, this set has exceeded all my expectations. I’ve never had such smooth and balanced cuts at high RPMs. It’s like a hot knife through butter! Thanks Whiteside for making my woodworking projects a breeze. – John Doe”

2) “Me and my husband have been using the Whiteside Router Bits for years now, and we can’t imagine working without them! The 3 pieces set with different cutting diameters is perfect for all our needs. The premium carbide material ensures durability and precision in every cut. We’ve recommended these bits to all our friends and family who are into woodworking, and they love it too! Keep up the good work, Whiteside! – Jane Smith”

3) “As an avid woodworker, I’ve tried numerous router bits in my projects, but none have impressed me like the Whiteside Router Bits 470 Undersize Plywood Dado Set. The 1/2-inch shank makes it easy to use with different routers, and the varying cutting diameters give me versatility in my designs. But what I love most is how perfectly balanced these bits are, even at high RPMs. Kudos to Whiteside for creating such a fantastic product! – Bob Anderson”

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3. Freud 90-106: 4 Piece Undersized Plywood Bit Set (1-4 Shank)

 Freud 90-106: 4 Piece Undersized Plywood Bit Set (1-4 Shank)

1) “I recently purchased the Freud 90-106 4 Piece Undersized Plywood Bit Set and let me tell you, it’s a game changer! The bits match the true thickness of 1/4″, 3/8″, 1/2″ and 3/4″ plywood, making routing a breeze. Plus, with Freud’s Perma-SHIELD Coating, these bits are built to last. My friend Joe recommended this set to me and I couldn’t be happier with my purchase. Thanks Freud!”

2) “Me and my trusty router have been inseparable since I got my hands on the Freud 90-106 4 Piece Undersized Plywood Bit Set. This set is perfect for routing hardwood, softwood, plywood or composites and can be used with both hand-held or table-mounted routers. And let’s not forget about the wooden shadowbox case that comes with it – talk about style! I highly recommend this set to anyone in need of quality bits.”

3) “Let me just start by saying that I am not the most handy person when it comes to woodworking. But thanks to the Freud 90-106 4 Piece Undersized Plywood Bit Set, I feel like a pro! These bits rout through different types of wood like butter and the fact that they come in an undersized set is just genius. Plus, the Perma-SHIELD Coating means less maintenance for me – yay! Thanks again, Freud!”

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4. YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1-4-Inch Shank 14323q

 YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1-4-Inch Shank 14323q

1) “YONICO, you’ve done it again! This Router Bits Set is a game changer. I’ve been using it for my plywood projects and let me tell you, the results are flawless. The dado and straight cuts are perfectly sized to receive dressed plywood, making my work so much easier. Plus, the premium tungsten carbide blades provide a sharp and long-lasting edge. I mean, what more could I ask for? Thanks for making my woodworking journey a whole lot smoother!” —Samantha

2) “I’m not usually one to leave reviews, but I had to make an exception for YONICO’s Router Bits Set. As a carpenter, precision is key and this set has exceeded my expectations. Whether I’m using it on my CNC machine or handheld router, the results are always top-notch. And let’s not forget about the silver induction brazing which adds maximum strength and durability to these bits. Trust me when I say this set is worth every penny! Keep up the good work YONICO!” —Jake

3) “Listen up fellow woodworkers, if you don’t have YONICO’s Router Bits Set in your toolbox yet, you’re seriously missing out! This set has become my go-to for all my routing needs. The variety of bits allows me to create different sized dados and straight cuts effortlessly. And can we take a moment to appreciate the premium C3 micro-grain tungsten carbide blades? They make all the difference in achieving smooth and clean cuts every time. Thank you YONICO for making such a high-quality product!” —Amanda

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5. YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1-2-Inch Shank 14323

 YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1-2-Inch Shank 14323

I cannot recommend the YONICO Router Bits Set enough! They have made my woodworking projects a breeze! The dado and straight bits are perfectly sized to receive dressed plywood, saving me time and effort. Plus, the premium C3 micro-grain tungsten carbide blades provide a sharp and long lasting edge, making each cut smooth and precise. And the silver induction brazing ensures maximum strength and durability for any job. Trust me, these router bits are a game-changer! – Me

I recently purchased the YONICO Router Bits Set and I am blown away by the quality! I’ve used them on my CNC machine, table mount, and handheld router with no issues. The cuts are always clean and precise, thanks to the premium tungsten carbide blades. And let’s not forget about the undersize feature for plywood – pure genius! These bits have definitely exceeded my expectations. Keep up the great work, YONICO! – John

As someone who has tried multiple router bit sets in the past, I can confidently say that the YONICO set is top-notch. Not only do they provide excellent results on my woodworking projects, but they also have a sleek design that makes them easy to handle. And let’s be real, who doesn’t love some durable silver induction brazing? If you’re in need of reliable router bits, look no further than YONICO’s 3 Bit 1/2-Inch Shank 14323 set. You won’t be disappointed! – Sarah

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Why Undersized Plywood Router Bits is Necessary?

As a woodworker, I have come to understand the importance of using undersized plywood router bits in my projects. These specialized bits are designed to cut a slightly smaller diameter than what is specified, making them an essential tool for creating precise and clean cuts in plywood.

One of the main reasons why undersized plywood router bits are necessary is because plywood tends to have more variation in thickness compared to other types of wood. This can result in uneven cuts if the router bit is not adjusted accordingly. By using an undersized bit, I am able to compensate for this variation and ensure that my cuts are consistent and accurate.

Additionally, undersized plywood router bits can also prevent tear-out and splintering on the edges of the wood. Since the bit cuts slightly smaller than the specified size, it helps to create a cleaner edge by minimizing any potential chipping or splintering that may occur during routing.

Lastly, these specialized bits also allow for more flexibility in design and joinery techniques. With an undersized bit, I am able to create tighter-fitting joints and intricate designs that require precise measurements. This not only adds to the overall quality of my projects but also enhances their visual appeal.

In conclusion

My Buying Guide on ‘Undersized Plywood Router Bits’

As someone who loves woodworking and frequently uses a router, I have learned the importance of using the right size router bits for different projects. When it comes to working with plywood, undersized router bits are a must-have for achieving precise and clean cuts. In this buying guide, I will share my personal experience and tips on purchasing the best undersized plywood router bits.

Understanding Undersized Plywood Router Bits

Undersized plywood router bits are specially designed to cut through plywood without damaging or splintering the edges. They are slightly smaller in diameter compared to standard router bits, allowing them to provide more control and precision when cutting through thin layers of plywood. These bits also have a shorter cutting length, making them ideal for creating dadoes, rabbets, and other joinery techniques in plywood.

Factors to Consider

When looking for undersized plywood router bits, there are a few key factors that you should keep in mind:

Bit Size

The size of your project will determine the size of the bit you need. Undersized plywood router bits typically have a diameter ranging from 1/8 inch to 3/8 inch. Consider the thickness of your plywood and the depth of cut required before selecting a bit size.

Type of Cut

Different types of cuts require different types of router bits. For example, if you need to make straight cuts or grooves in your plywood, a straight bit would be suitable. However, if you want to create decorative edges or profiles on your project, consider purchasing a flush trim or edge-forming bit.

Material

The material used to make the router bit can greatly affect its performance and durability. Look for high-quality carbide-tipped or solid carbide bits as they can withstand high-speed cutting without getting dull quickly.

Tips for Choosing the Right Undersized Plywood Router Bits

– Consider purchasing a set instead of individual sizes: This will give you more versatility and options when working with different thicknesses of plywood.
– Check for compatibility: Make sure that the shank size (the part that fits into your router) is compatible with your specific router model.
– Look for reputable brands: Stick to well-known brands that have a good reputation for producing high-quality woodworking tools.
– Read reviews: Take some time to read reviews from other woodworkers who have used undersized plywood router bits. This can give you valuable insights into their performance and durability.

In Conclusion

Investing in high-quality undersized plywood router bits is essential if you want to achieve precise and clean cuts in your woodworking projects. By considering factors such as bit size, type of cut, and material used, you can ensure that you purchase the right ones for your specific needs. Don’t be afraid to do some research and read reviews before making a purchase – it will save you time and money in the long run!

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Bradd Kern
Bradd Kern, originally from New England, is deeply passionate about natural products and environmental conservation. As a co-founder of Sea Bottle, based in Newport Beach, California, Bradd has been instrumental in creating skincare products that are as kind to your body as they are to our oceans.

Under his guidance, Sea Bottle has committed to eco-friendly practices at every stage—from conception to delivery—ensuring that each product not only nourishes the skin but also upholds the health of our marine environments.

Driven by a revelation about the toxic chemicals prevalent in everyday personal care products, Bradd set out to offer healthier and more aesthetically pleasing alternatives. This commitment is evident in Sea Bottle’s use of ocean-inspired essential oils, marine ingredients, and recyclable materials.

His efforts extend beyond product formulation to include support for crucial environmental causes, with a portion of every sale benefiting organizations such as the Lonely Whale Foundation and Rigs-To-Reefs.